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CYCLEAM: integrated process gas management for metal additive manufacturing
With CYCLEAM, Becker AMS offers an advanced solution for integrated Process Gas Management in industrial Metal Additive Manufacturing (Metal AM). The system brings together three coordinated technologies: Powder Recovery, Long-Life Filtration and Patented Passivation.
Valuable metal powder is recovered from the process gas stream, while the downstream filtration stage reliably removes fine particles and process residues. The patented passivation technology stabilises reactive process residues and reduces the risks associated with handling and disposal.
By combining these technologies within a single system, CYCLEAM reduces metal powder consumption, cuts maintenance requirements and minimises waste volumes while supporting high system availability. The result is lower total cost of ownership (TCO), more efficient use of resources and more economical production processes in industrial metal 3D printing.
Key benefits at a glance:
✓ Recover up to 50% of valuable metal powder
✓ Long-life filtration for reduced maintenance & less downtime
✓ Patented passivation of reactive process residues
✓ Up to 99% less waste
✓ Up to 99% system availability
Performance Data Disclaimer
All performance figures and savings estimates are based on defined operating conditions and may vary depending on the application, process parameters and operating environment. Actual results may differ from the values stated.
Becker AMS: Your partner for efficient, safe and economical process gas management in additive metal manufacturing.
With CYCLEAM, Becker AMS offers an advanced solution for integrated Process Gas Management in industrial Metal Additive Manufacturing (Metal AM).
Read more
The system brings together three coordinated technologies: Powder Recovery, Long-Life Filtration and Patented Passivation.
Valuable metal powder is recovered from the process gas stream, while the downstream filtration stage reliably removes fine particles and process residues. The patented passivation technology stabilises reactive process residues and reduces the risks associated with handling and disposal.
By combining these technologies within a single system, CYCLEAM reduces metal powder consumption, cuts maintenance requirements and minimises waste volumes while supporting high system availability. The result is lower total cost of ownership (TCO), more efficient use of resources and more economical production processes in industrial metal 3D printing.
Key benefits at a glance:
- Recover up to 50% of valuable metal powder
- Long-life filtration for reduced maintenance and less downtime
- Patented passivation of reactive process residues
- Up to 99% less waste
- Up to 99% system availability
Performance Data Disclaimer: All performance figures and savings estimates are based on defined operating conditions and may vary depending on the application, process parameters and operating environment. Actual results may differ from the values stated.
Becker AMS: Your partner for efficient, safe and economical process gas management in additive metal manufacturing.
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The future of additive metal manufacturing requires more than filtration
Rising productivity places greater demands on process gas management
Industrial Metal Additive Manufacturing (Metal AM) is evolving from prototype production towards full-scale industrial serial production. As productivity increases, machine utilisation rises and production fleets grow, the demands placed on material efficiency, system availability, process stability and cost-effective manufacturing continue to increase.
While conventional solutions often focus solely on filtration, Becker AMS takes a fully integrated approach to process gas management, from powder recovery and filtration through to the patented passivation of reactive process residues.
5 key challenges
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Loss of valuable metal powder Reusable metal powder is carried out of the build chamber through the process gas stream and is no longer available for production. |
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High filter loads caused by particles and process residues Fine particles and process by-products place additional strain on filtration systems, reducing filter service life and increasing maintenance requirements. |
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Production interruptions caused by maintenance and filter changes Routine filter replacements and maintenance work reduce productive machine time and affect system availability. |
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Reactive process residues make handling and disposal more difficult Metal Additive Manufacturing can generate reactive condensates that require controlled stabilisation and special procedures for handling, storage and disposal. |
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Rising total cost of ownership Powder losses, maintenance requirements, production downtime and disposal costs all contribute to higher total cost of ownership (TCO). |
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CYCLEAM: the next generation of integrated process gas management
CYCLEAM treats process gas management as a complete system. Instead of addressing individual challenges separately, it combines powder recovery, long-life filtration and patented passivation within an integrated process gas cycle. This reduces material losses, supports stable process conditions, increases system availability and lowers total cost of ownership (TCO).
POWDER RECOVERY USING A CYCLONE SEPARATOR
Valuable metal powder is recovered from the process gas stream using a specially developed cyclone separator and returned for further use. This reduces material losses, improves resource efficiency and reduces the load on downstream filtration.
LONG-LIFE FILTRATION FOR HIGH SYSTEM AVAILABILITY
Fine particles and process by-products are reliably removed by the high-performance filtration system. The long-life filtration concept reduces filter replacements and maintenance requirements while supporting high system availability.
PATENTED PASSIVATION OF REACTIVE PROCESS RESIDUES
The patented CYCLEAM passivation technology converts reactive process residues into a non-reactive and non-explosive state. The passivated residues can then be handled and stored with a level of reactivity comparable to the original material. This improves process safety and simplifies disposal.
Would you like to see how powder recovery, long-life filtration and patented passivation work together in one integrated system?
The four benefits of CYCLEAM
Greater efficiency, higher system availability and maximum process safety in one integrated solution.
POWDER EFFICIENCY
Valuable metal powder is recovered from the process gas stream and can be reused following the appropriate qualification process. This reduces material losses, lowers powder consumption and improves resource efficiency.
HIGH SYSTEM AVAILABILITY
Long-life filtration reduces filter replacements and maintenance requirements. This minimises production-related downtime and supports high system availability.
SAFE HANDLING
The patented CYCLEAM passivation technology converts reactive process residues into a non-reactive and non-explosive state. This enables handling and storage with reactivity characteristics comparable to the original material while making disposal easier.
LOWER TOTAL COST OF OWNERSHIP
CYCLEAM reduces material losses, maintenance requirements, downtime and disposal costs. The interaction between the three technologies lowers total cost of ownership (TCO) throughout the lifetime of the system.
POWDER RECOVERY
SYSTEM AVAILABILITY
LESS WASTE
Measurable value for industrial additive metal manufacturing
CYCLEAM has been developed to improve the economics of industrial metal 3D printing, make more efficient use of resources and support productive serial manufacturing.
Why CYCLEAM delivers a strong business case:
- Up to 50% powder recovery per build job
Recovering valuable metal powder reduces material losses and lowers material costs per component. - Up to 99% system availability
Fewer filter changes and reduced maintenance requirements help minimise downtime and support high productivity. - Long-life filtration
The efficient filtration concept reduces maintenance, filter replacements and spare parts costs, helping to lower total operating costs.
- Up to 99% less waste
Powder recovery and patented passivation significantly reduce waste volumes. Reactive process residues are converted into a non-reactive and non-explosive state, simplifying both handling and disposal. - Lower total cost of ownership (TCO)
The combination of powder recovery, long-life filtration and patented passivation reduces several cost drivers at the same time and improves economic performance across the entire lifetime of the system.
All performance figures and savings estimates are based on defined operating conditions and may vary depending on the application, material, process parameters and operating environment. Actual results may differ from the values stated.
The technology behind CYCLEAM
CYCLEAM is based on tried-and-tested components that have been specifically developed and integrated for applications in industrial process gas management within additive manufacturing. The focus is not on individual components, but on their optimal interaction within a closed system.
Who is CYCLEAM designed for?
CYCLEAM has been developed for the demands of industrial Metal Additive Manufacturing (Metal AM) and supports a wide range of stakeholders across the value chain. The focus is on efficient process gas management, powder recovery, long-life filtration, patented passivation, high system availability and cost-effective operation.
- OEMs AND MACHINE MANUFACTURERS
Integrate a high-performance process gas management system into new machine platforms to improve efficiency, process safety and system availability. - INDUSTRIAL USERS
Optimise metal 3D printing operations through lower material losses, reduced maintenance requirements and improved process safety.
- ADDITIVE MANUFACTURING SERVICE PROVIDERS
Increase productivity, material efficiency and system availability while reducing total cost of ownership (TCO). - SYSTEM INTEGRATORS
Integrate powder recovery, long-life filtration and patented passivation into new or existing plant concepts.
Whether you develop machines, manufacture metal components or integrate complete production systems, CYCLEAM helps improve resource efficiency, process safety, system availability and economic performance across your additive manufacturing operations.
Why OEMs and industrial metal am users trust Becker AMS
For decades, Becker has developed high-performance solutions for demanding industrial applications. With Becker AMS, we combine this experience with advanced technologies tailored to the requirements of industrial additive metal manufacturing.
- Reliable OEM partner
- Made in Germany
- High modularity
- Tailored system solutions
- Global service network
- High process safety
- More than 130 years of engineering expertise
- Continuous innovation
Let's talk about your Metal AM application
Every industrial additive metal manufacturing application comes with its own requirements for productivity, material efficiency, process gas management and process safety.
Whether you are developing a new machine platform, upgrading an existing installation or integrating a solution into an OEM system, our experts can assess your requirements and show how CYCLEAM can help reduce operating costs, increase system availability and improve the long-term profitability of your metal 3D printing operation.
What can we do for you?
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Becker Additive Manufacturing
Solutions GmbH
Benzstr. 20, 82178 Puchheim
Munich, Germany
| Sina von Bargen Head of Sales & Business Development Folgen Sie mir auf |
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| Thomas Gradl Business Development Manager Europe Follow me on |
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| Sebastian Lehmann Managing Director Sales Follow me on |
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| Sven Pawliczek Managing Director R&D Follow me on |
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